AirTight & Encapt™ technologies
Tetra Pak® separators
Tetra Pak® separators with AirTight & Encapt™ technologies
Tetra Pak® separators with AirTight & Encapt™ technologies combine two energy-saving principles. AirTight technology treats the product gently and mechanically without drawing in air, which lowers the risk of damaging fat globules. The patented Encapt™ technology adds a low-pressure zone around the spinning bowl, so the bowl meets less air friction.
Up to 40% lower energy consumption than other separators
Gentle product treatment without air, protecting the fat globules
Wide capacity range in one machine, switched in software
The savings add up: AirTight accounts for up to 20% less energy than other technical systems, and Encapt™ adds up to a further 20%, together up to 40% compared with other separators. On a Tetra Pak® Separator with AirTight technology, Encapt™ alone reduces power consumption by 7–9 kW. Running the bowl at a lower speed during cleaning-in-place (CIP) saves a further 2% of energy.
The low pressure around the bowl is created and held by three elements: a submodule next to the separator carrying a low-pressure pump and a discharge pump, a water lock below the bowl that acts as a seal, and a hermetically sealed outlet at the top of the separator. With the discharge pump on the submodule, no extra pump is needed to convey the sludge further downstream.
Applications: Dairy separation such as hot milk skimming, and the switch from batch cheese making to continuous whey processing.
Capacity: One machine covers a wide capacity range through a software switch, for example 20,000 to 70,000 l/h.
Options: Encapt™ is available for the models H60, H75, D70, BB45, BB55, BM40, BM50, C40, C50, W50, W60, T45, A16 and WD50.
- Air-free AirTight product treatment
- Low-pressure Encapt™ zone around the bowl
- Reduced bowl speed during CIP
- up to 40% energy savings
- 7–9 kW less with Encapt™
- 20,000 to 70,000 l/h in one machine
Built to last: The separators use higher steel grades than ordinary stainless steel, which lowers the total cost of ownership over the life of the machine.
The energy figures are based on hot milk skimming at 55,000 l/h including feed and booster pumps, with 20 hours of production a day on 340 days a year. If you want to produce more while consuming less, Tetra Pak® separators with AirTight & Encapt™ technologies are a strong choice. Contact us today to learn more.
Looking for a hermetic separator for hot milk skimming? Discover the Tetra Pak® Separator H845
What are the benefits of working with SCHNEIDER INDUSTRIES for Tetra Pak® components?
SCHNEIDER INDUSTRIES provides direct access to high-quality Tetra Pak® components and process solutions. Through our partnership, you benefit from innovative technology, short delivery times, and a wide portfolio of spare parts and systems tailored to your needs. Additionally, our experienced team offers comprehensive support and consultation.
Can SCHNEIDER INDUSTRIES supply spare parts for existing Tetra Pak® systems?
Yes, we offer a wide range of original Tetra Pak® spare parts for existing systems. This ensures optimal functionality of your machines and quick, reliable maintenance.
See our Spare Parts
How does SCHNEIDER INDUSTRIES support the implementation of new Tetra Pak® components?
Our team assists you from selecting the right components to integrating them into your production line. We provide technical consultation, installation, and training to ensure your systems operate efficiently and sustainably.
Can Tetra Pak® components be customized to specific production requirements?
Yes, Tetra Pak® components can be tailored to meet your production's specific needs. SCHNEIDER INDUSTRIES offers detailed consultation to ensure the chosen components perfectly fit your processes, maximizing efficiency and product quality.
Tetra Pak® Solutions
Homogenizers
Heat exchangers
UHT treatment
High Shear Mixers
Separators
Ice cream freezers
Ice cream ingredient dosers
Tipping & discharging
Plant components
Aseptic tanks
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