Ingredient Doser 4000 A3
Tetra Pak® ice cream ingredient dosers
Tetra Pak® Ingredient Doser 4000 A3
The Tetra Pak® Ingredient Doser 4000 A3 injects inclusions continuously and accurately into ice cream. With the ingredient doser 4000 A3, fragile, sticky and soft inclusions are handled just as reliably as nuts or cookies, and it can also add inclusions to other foods such as peanut butter, cream cheese or mayonnaise.
Ready for any inclusion, from cinnamon and chocolate flakes to rum raisins and cherries
67% less start-up waste: reaches set point up to three times faster than its predecessor
11% lower energy consumption of agitator and auger motor (IE5+)
The stainless steel hopper has a low loading height and 45° corners for easy cleaning. A rotating agitator and a patented star-shaped outlet keep the inclusion flow even and reduce the risk of blockages. Every auger carries an ID chip, so the doser recognizes it and loads the right settings automatically. Digital load cells remove the need for manual calibration, a self-learning algorithm optimizes dosing, and the loss-in-weight control returns to set point about 15 seconds after a disturbance or stop, which cuts waste and giveaway.
Applications: Fruit pieces, nuts, cookies, wine gums, cinnamon and other inclusions injected into ice cream or into foods such as peanut butter, cream cheese and mayonnaise.
Capacity: 15–1,200 l/h of inclusions into 1,000–10,000 l/h of product, inclusions up to 32 mm.
Options: Ventilated lamellas, magnetic grid, double-walled insulated hopper, dust covers, pneumatic bridge breaker, automatic CIP front cover, comfort package with RFID auger recognition and a hopper outlet pipe for fluid inclusions such as marmalade.
- Augers with ID chip for automatic recognition
- Digital load cells, no manual calibration
- HMI dashboard with Time to Refill
- 15–1,200 l/h inclusions
- 1,000–10,000 l/h product flow
- inclusions up to 32 mm
Low wear, safe operation: The feed pump works without a piston, with rotating lamellas, only four exchangeable parts and dynamic speed control to reduce wear and prevent overflow. A hopper grid designed to current safety standards and sensors near hazardous areas protect the operators.
With precise dosing, less waste and lower energy consumption, the Tetra Pak® Ingredient Doser 4000 A3 helps you create new ice cream sensations efficiently. Contact us today to learn more.
Need the matching freezer for your line? Discover the Tetra Pak® Continuous Freezer A2 Series
What are the benefits of working with SCHNEIDER INDUSTRIES for Tetra Pak® components?
SCHNEIDER INDUSTRIES provides direct access to high-quality Tetra Pak® components and process solutions. Through our partnership, you benefit from innovative technology, short delivery times, and a wide portfolio of spare parts and systems tailored to your needs. Additionally, our experienced team offers comprehensive support and consultation.
Can SCHNEIDER INDUSTRIES supply spare parts for existing Tetra Pak® systems?
Yes, we offer a wide range of original Tetra Pak® spare parts for existing systems. This ensures optimal functionality of your machines and quick, reliable maintenance.
See our Spare Parts
How does SCHNEIDER INDUSTRIES support the implementation of new Tetra Pak® components?
Our team assists you from selecting the right components to integrating them into your production line. We provide technical consultation, installation, and training to ensure your systems operate efficiently and sustainably.
Can Tetra Pak® components be customized to specific production requirements?
Yes, Tetra Pak® components can be tailored to meet your production's specific needs. SCHNEIDER INDUSTRIES offers detailed consultation to ensure the chosen components perfectly fit your processes, maximizing efficiency and product quality.
Tetra Pak® Solutions
Homogenizers
Heat exchangers
UHT treatment
High Shear Mixers
Separators
Ice cream freezers
Ice cream ingredient dosers
Tipping & discharging
Plant components
Aseptic tanks
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